EV and battery manufacturing
Engineer the factory
around the process
TEBIN coordinates high-current power, controlled environments, process utilities, automation, and life safety as one design and engineering system.
- Power
- High-current production loads
- Environment
- Dry and controlled spaces
- Risk
- Lithium-ion and hazardous processes
- Delivery
- BIM-coordinated information
Production logic
One building.
Five operating environments.
An EV facility is not a warehouse wrapped around equipment. Material movement, energy demand, environmental conditions, and process risk define the building.
The process leads. Architecture and systems follow.- 01Cell manufacturingDry-room environment
- 02Module and pack assemblyClean and electrostatic-discharge-controlled production
- 03Formation and ageingHigh-density electrical process zone
- 04End-of-line testingTesting, discharge, and traceability
- 05Paint and body shopHazardous process environment
A change to process equipment can alter electrical capacity, heat rejection, ventilation, hazard zoning, structure, access, and the construction sequence. Those interfaces must remain visible in one coordinated environment.
Connected infrastructure
Four systems.
One production outcome.
Each system has its own calculations and standards. The facility works only when their operating assumptions agree.
High-current power
Power architecture follows the production line, not a generic building load.
- Medium- and low-voltage distribution
- Transformer stations and busway systems
- Formation, testing, and charging loads
- Power quality, earthing, and metering
Controlled environments
Temperature, humidity, cleanliness, and pressure become process parameters.
- Dry-room dehumidification
- Cleanroom-class environments
- Process cooling and chilled water
- Compressed dry air and inert gases
Chemical and fire safety
Lithium-ion and process hazards require a facility-specific protection strategy.
- Lithium-ion fire strategy
- ATEX zone coordination
- Gas detection and interlocks
- Containment and drainage interfaces
Controls and monitoring
Operators need one clear view of energy, environment, alarms, and process utilities.
- Building management system design
- Energy and power monitoring
- Process utility controls
- Commissioning and handover data
Capacity, conditions, safety, and operational visibility stay connected.
Operating zones
Different rooms.
Different engineering briefs.
The production sequence stays continuous, but the technical rules change from zone to zone. Open each brief to see what drives the design.
01Cell manufacturingDry-room environmentEvery penetration can become a humidity risk.
- Environment
- Low-dew-point dehumidification with a resilient supply strategy
- Interfaces
- Penetrations coordinated to protect the controlled envelope
- Safety
- Lithium-ion hazards addressed through a project-specific fire strategy
- Design focus
- Process equipment, structure, utilities, and maintenance access resolved together
02Module and pack assemblyClean and electrostatic-discharge-controlled productionThe production floor, services, and automation routes share the same space.
- Environment
- Controlled assembly areas with electrostatic-discharge requirements
- Power
- Assembly lines, automated guided vehicle charging, and workstation distribution
- Automation
- Guide paths, charging points, controls, and safety interfaces coordinated in BIM
- Design focus
- Earthing and material requirements maintained across every discipline
03Formation and ageingHigh-density electrical process zonePower and heat rejection shape the building concept.
- Power
- Resilient supply for formation cyclers and associated process equipment
- Environment
- Temperature control maintained across formation and ageing cycles
- Monitoring
- Supervisory controls and energy metering defined from concept stage
- Design focus
- Electrical capacity, cooling, and operating scenarios developed as one brief
04End-of-line testingTesting, discharge, and traceabilityTest infrastructure must be designed before the layout is frozen.
- Power
- Dedicated high-current discharge circuits and cable routes
- Safety
- Thermal-runaway detection and a coordinated protection zone
- Data
- Testing, logging, and supervisory-control infrastructure integrated with the layout
- Design focus
- Safe access, equipment replacement, and production continuity
05Paint and body shopHazardous process environmentHazardous and standard occupancy zones must operate inside one fire strategy.
- Hazard zoning
- ATEX classification for spray booths and flash-off areas
- Ventilation
- Supply, extract, volatile-organic-compound control, and solvent-recovery interfaces
- Utilities
- Process ventilation, power, controls, drainage, and fire-protection coordination
- Design focus
- Zone boundaries remain legible in models, drawings, and operating information
BIM and digital delivery
Resolve interfaces
before they become site decisions.
Building Information Modeling supports the engineering process when it connects the operating basis, physical coordination, technical review, and issued information.
- 01Design basis and interface register
Set the operating basis
Confirm process loads, environmental criteria, production zones, resilience targets, utility constraints, and responsibility boundaries.
- 02Coordinated system concepts
Build the system architecture
Develop power, environmental, safety, control, and utility strategies around the production process and maintenance model.
- 03Reviewed BIM coordination record
Resolve the physical interfaces
Coordinate equipment, routes, penetrations, hazardous zones, access, structure, and process utilities in the federated model.
- 04Traceable engineering package
Issue usable information
Connect calculations, models, schedules, diagrams, and decisions to tender, construction, commissioning, and handover needs.
Design control
A production brief
that stays connected
Capacity and environment
Electrical demand, heat rejection, air conditions, and utility capacity are tested against the production brief.
Hazards and continuity
Fire, chemical, hazardous-area, and operational scenarios are coordinated with the systems expected to respond.
Information and handover
Models, calculations, decisions, and asset information remain connected through design and delivery.
Start with the operating brief
Planning an EV or battery manufacturing facility?
Share the facility type, process stage, utility constraints, and current design information. We will identify the disciplines and interfaces that need early ownership.
Start a technical conversationProject examples
Related project work
See how the same design and engineering capabilities appear in real project scope, interfaces, and deliverables.
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7,000 m² Industrial Plant in Central Europe: Full-Scope BIM Delivery
Brownfield Industrial Extension: 20,000 m² Inside an Operating Facility
